Bump Stops / Rubber Buffers

Bump Stops / Rubber Buffers

High-quality bump stops made from microcellular polyurethane (PU). These components provide progressive spring rate as the suspension approaches full compression, preventing metal-on-metal contact while maintaining ride comfort. Fatigue-resistant, customizable in shape and stiffness.

Microcellular PUProgressive Spring RateFatigue ResistantCustomizableOE Quality
Material
Microcellular PU
Density
0.3 - 0.7 g/cm³
Hardness
Shore A 50-95
Temp. Range
-40°C ~ 120°C
Compression Set
< 15% @ 70°C
Design Options
Solid, hollow, convoluted
Request a Quote Get Datasheet

Product Overview

Bump stops, also known as rubber buffers or jounce bumpers, are essential suspension components that engage when the suspension approaches full compression. They provide a progressively increasing spring rate to absorb large impacts smoothly, preventing the shock absorber from bottoming out and protecting suspension components from damage.

Our microcellular polyurethane bump stops offer superior fatigue resistance compared to conventional rubber, with consistent performance across a wide temperature range. The microcellular structure provides progressive compression characteristics that enhance ride comfort without sacrificing protection.

Technical Specifications

ParameterSpecification
Raw MaterialMicrocellular Polyurethane (PU)
Density Range0.3 - 0.7 g/cm³
Hardness RangeShore A 50 - 95
Working Temperature-40°C ~ +120°C
Compression Set< 15% (22h @ 70°C, 25% deflection)
Tensile Strength≥ 8 MPa
Elongation at Break≥ 250%
Fatigue Life≥ 500,000 cycles

Progressive Protection for Your Suspension

Progressive Spring Rate

Microcellular structure delivers gradually increasing resistance as compression increases, providing a smooth transition to the bump stop.

Fatigue Resistance

PU material maintains its shape and performance characteristics even after millions of cycles in demanding conditions.

Temperature Stability

Consistent damping and compression characteristics across the full -40°C to 120°C operating range.

Custom Designs

Available in solid, hollow, and convoluted designs. Shape, height, and stiffness can be tailored to your application.

Applications

Our bump stops are suitable for a wide range of vehicles and suspension types:

Passenger Cars

Sedans, hatchbacks, wagons

SUVs & Light Trucks

Heavy-duty applications

Performance Vehicles

Sport-tuned suspensions

Customization Options

  • Shape & Profile — Cylindrical, tapered, stepped, or multi-stage designs.
  • Internal Geometry — Solid, hollow core, or convoluted for specific rate curves.
  • Stiffness Tuning — Adjust density and material formulation to achieve desired spring rate.
  • Integrated Features — Combine with dust cover or mounting bracket in one piece.
  • Color Options — Standard black or custom colors for brand identification.

Interested? Get a Quote

Contact our team for pricing, technical specifications, or to discuss your custom requirements. We typically respond within 24 hours.

Request a Quote →